Inside the workshop
How our coins are made
From a first sketch to a pocketful of treasure. Join Muck and his dragon companion for a quick tour of how our metal coins come to life.
A little workshop magic: Muck and the dragon illustrate the process, rather than the actual factory equipment.
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Step 01
Design the coin
Every coin starts with an idea. The artwork takes shape, with details designed to read clearly at miniature scale.
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Step 02
Create the steel mould
The design is turned into a steel mould. Its recessed detail gives each cast coin its shape and character.
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Step 03
Prepare the zinc alloy
Zinc alloy is heated until molten, ready to flow into the mould and capture the design.
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Step 04
Die cast the coin
The molten alloy is injected into the mould under pressure, forming the coin and its fine details.
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Step 05
Let it cool
The metal cools and solidifies inside the mould so the coin holds its new shape.
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Step 06
Release the coin
The mould opens and the solid coin is ejected, ready for the finishing stages.
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Step 07
Trim and deburr
Excess metal from casting is removed, and rough edges are tidied up.
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Step 08
Smooth the surface
The coins tumble with finishing media to smooth their surfaces and prepare them for plating.
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Step 09
Add the finish
Plating gives the coins their chosen metallic finish, bringing the design one step closer to the tabletop.
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Step 10
Dry the coins
After finishing, the coins are dried before moving on to inspection.
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Step 11
Check the details
The coins are checked for casting and finish defects before they are selected for packing.
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Step 12
Pack for adventure
The finished coins are counted and packed, ready for their next adventure at your gaming table.